Machined aluminum and stainless steel parts for material selection

Material selection

Materials for Custom Metal Parts

Select practical materials for CNC machining, metal 3D printing, finishing, and global delivery. Final availability and substitutions are confirmed during engineering review.

Material matrix

Material and Process Fit

Use this table as RFQ guidance. Final availability, substitutions, heat treatment, and finish compatibility are confirmed during engineering review.

Material familyTypical useCNC fitMetal AM fitFinish notes
Aluminum 6061 / 7075General prototypes, brackets, housings, fixturesExcellentUse AlSi10Mg for additive alternativesAnodizing, bead blast, chem film, as-machined
Stainless 303 / 304 / 316 / 17-4 PHCorrosion-resistant shafts, plates, fittings, functional partsExcellent316L and 17-4 PH are common AM optionsPassivation, polishing, bead blast
Carbon and alloy steelWear parts, fixtures, shafts, structural prototypesGoodUsually CNC unless geometry requires AMBlack oxide, plating, heat treatment when specified
Tool and mold steelsJigs, tooling, wear surfaces, mold componentsGood with drawing reviewSpecial review requiredHeat treatment and hardness targets must be specified
Titanium / InconelLightweight or high-temperature demanding prototypesManual review requiredStrong fit for selected geometriesInspection, support removal, and post-machining assumptions matter
Copper / brass / bronzeElectrical, thermal, bearing, decorative, and fluid componentsGood by alloyCopper alloys require capability reviewPolishing, passivation-like cleaning, or coating by application

For regulated aerospace, medical, or defense use, certification and compliance review must be completed before quoting.

Tolerance guidance

Tolerance Inputs That Speed Up Quoting

Tolerances drive cost, supplier selection, inspection effort, and lead time. Upload drawings when dimensions are critical.

Tolerance classWhen to useRequired inputQuoting impact
Standard commercialGeneral prototypes and non-critical fit surfacesSTEP/STP model plus material and finishFastest engineering triage
Tight CNC toleranceBearing fits, dowel holes, sealing faces, precision assemblies2D drawing with datums, critical dimensions, and inspection notesRequires supplier confirmation and may increase cost
Post-machined AM featuresPrinted parts with critical holes, planes, threads, or mating facesCAD, drawing, and clearly marked machined featuresQuoted as additive plus CNC finishing
Cosmetic surfacesVisible housings, panels, consumer-facing partsMarked cosmetic faces, finish target, color/texture referencesMay add masking, finish samples, or extra inspection

If no drawing is provided, the quote will use standard assumptions and may list exclusions for unmarked critical dimensions.

Documentation

Material Documentation to Request

Documentation should be named in the RFQ when it affects purchasing approval, incoming inspection, or regulated-use review.

DocumentWhen it mattersRFQ inputQuote effect
Material certificateTraceability, incoming inspection, procurement recordsMaterial grade and certificate requirementMay constrain suppliers and add lead time
Heat treatment recordTool steel, alloy steel, 17-4 PH, hardness-controlled partsTarget hardness, standard, and test locationRequires process confirmation before quote release
Finish specificationCosmetic, corrosion, electrical, or wear requirementsFinish type, color, masking, thickness, sample needsMay require samples or supplier-specific review

Upload drawings or notes that define certificate, hardness, and finish requirements before quote approval.

Material Selection Inputs

Function

Load, wear, corrosion, temperature, weight, and cosmetic requirements.

Process

Machining and printing have different material economics and design constraints.

Finish

Anodizing, passivation, polishing, and coating compatibility are checked before quoting.

Not Sure Which Material to Use?

Upload your CAD and use-case notes. Engineering will review material options before quoting.